65W-W0093-02 Carburetor Repair Seal Kit Fits Yamaha Outboard F25, T25 (25 HP)

Regular price $23.50

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Product Overview

XR MARINE · CARBURETORS & REPAIR KITS

65W-W0093-02 Carburetor Repair Seal Kit Fits Yamaha Outboard F25, T25 (25 HP)

This Carburetor Repair Seal Kit from XR Marine is designed for carburetor repair and seal servicing on listed Yamaha Outboard and specified Mercury Mariner 4-Stroke outboard applications. It is a repair kit intended for component servicing rather than a complete replacement carburetor assembly. Before ordering, compare your full engine model, year or configuration details, and the complete reference number including its suffix.

Free shipping on all orders. Lifetime warranty for product quality defects. Normal wear and tear excluded.

Product Specifications

Key product details for identification and comparison.

Product Type Carburetor Repair Seal Kit
Brand XR Marine
Primary OEM Reference 65W-W0093-02
Additional OEM & Part References 65WW009302, 65W-W0093-01, 65WW00930100, 67C-W0093-00, 67CW00930000, 65W-W0093-02-00, 65W-W0093-01-00, 67C-W0093-00-00, 65W-W0093-00-00, 6BL-W0093-00, 65W-W0093-11, 8542561, 854256 1, 854256, 40665, 40672, 40684, REC8542561
Application Scope Yamaha Outboard and Mercury Mariner 4-Stroke (see individual fitment entries)
Listed Engine Models Yamaha F25, T25, F30, F40, F40B; specified Mercury Mariner 4-Stroke 25 HP, 30 HP, 40 HP, 50 HP, 60 HP configurations
Intended Use Carburetor repair and seal servicing on the listed outboard applications

Fitment

The 65W-W0093-02 Carburetor Repair Seal Kit from XR Marine fits Yamaha Outboard F25 (25 HP) and T25 (25 HP) in the 2004, 2005, and 2006 model-year applications, Yamaha Outboard F30 (30 HP), F40 (40 HP), and F40B (40 HP) applications listed from 2000 onward (end year not stated; confirm carburetor version), and Mercury Mariner 4-Stroke 25 HP, 30 HP (CARB, 3-cylinder), 40 HP (CARB, 3-cylinder and 4-cylinder), 50 HP (4-cylinder), and 60 HP (4-cylinder) outboard engines in the applications and conditions listed below.

Verify the full engine model designation on your identification plate against the individual records below, compare the complete OEM reference number with its suffix (such as the final 1 in 8542561 or 854256 1), and check cylinder count and carbureted configuration where specified. Horsepower alone cannot confirm fitment.

  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2004
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2005
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2006
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2004
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2005
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2006
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F30 | Power: 30 HP | Restriction: From 2000 onward; end year not stated. Confirm carburetor version and part reference, particularly on later engines.
    ! Check conditions
  • Brand: Yamaha Outboard | Model: F40 | Power: 40 HP | Restriction: From 2000 onward; end year not stated. Confirm carburetor version and part reference, particularly on later engines.
    ! Check conditions
  • Brand: Yamaha Outboard | Model: F40B | Power: 40 HP | Restriction: From 2000 onward; end year not stated. Confirm carburetor version and part reference, particularly on later engines.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 25 HP | Stroke: 4-Stroke | Restriction: Model, cylinder count, and fuel-system version not specified; confirm engine and carburetor identification before ordering.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 30 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 3 cylinders; model not specified.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 40 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 3 cylinders; model not specified.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 40 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 4 cylinders; model not specified.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 50 HP | Stroke: 4-Stroke | Restriction: 4 cylinders; CARB not separately specified; model not specified.
    ! Check conditions
  • Brand: Mercury Mariner | Power: 60 HP | Stroke: 4-Stroke | Restriction: 4 cylinders; CARB not separately specified; model not specified.
    ! Check conditions

OEM & Part Number References

Use the complete reference number, including its suffix, when comparing parts. Reference numbers do not confirm that every version is interchangeable.

Brand / Source Reference Number
Yamaha Outboard 65W-W0093-02, 65WW009302, 65W-W0093-02-00
Yamaha Outboard 65W-W0093-01, 65WW00930100, 65W-W0093-01-00
Yamaha Outboard 67C-W0093-00, 67CW00930000, 67C-W0093-00-00
Yamaha Outboard 65W-W0093-00-00, 6BL-W0093-00
Mercury Mariner 8542561, 854256 1, 854256
GLM 40665, 40672, 40684
RECMAR REC8542561
Other Reference (Brand Unspecified) 65W-W0093-11

Installation Guide

General installation overview. Follow the service manual for your exact engine and carburetor configuration. Fuel-system work requires the appropriate skills and precautions.

  1. Verify identification and prepare the workspace: Match your outboard model plate, carburetor version, and complete OEM reference number before disassembly. Shut off the engine, allow it to cool completely, disconnect the battery/ignition, isolate the fuel supply according to your service manual, and work in a well-ventilated area away from ignition sources.
  2. Disassemble and compare seal components: Note the routing of fuel hoses and linkages before removing the carburetor. Disassemble the carburetor following your factory service manual, clean the passages with appropriate carburetor cleaner, and compare each removed seal or component directly against the supplied kit parts to ensure exact profile and port matching.
  3. Reassemble and check for leaks: Install the matching replacement seals and components in the orientation specified by your service manual. Reinstall the carburetor and linkages, restore the fuel supply, and inspect carefully for any fuel weeping or leaks before starting. Only test-run the outboard with proper cooling water supplied, and shut down immediately if any fuel leak, binding linkage, or abnormal operation occurs.

Before You Order

A careful fitment check helps you choose the right part the first time.

  • Match the full engine model designation on the identification plate.
  • Check the individual year entry and any serial-number or version restrictions.
  • Compare the complete OEM reference number, including its suffix. Horsepower or appearance alone is not enough.
  • Confirm the package contents and the quantity needed for your repair.
  • For Mercury Mariner 4-Stroke applications, verify the cylinder count (such as 3-cylinder vs. 4-cylinder on 40 HP models), confirm that the engine is carbureted, and keep the full suffix when comparing 8542561 or 854256 1 against 854256.
  • For Yamaha F30, F40, and F40B listings starting in 2000, confirm the specific carburetor version and part number on your engine, as open-ended year ranges do not cover every later fuel-system design.

Need help checking fitment? Have your engine identification details, the existing part number and clear photos ready when you contact XR Marine.

Ask XR Marine About Fitment

Why XR Marine

Carburetors are our focus. Fitment comes first.

XR Marine specializes in marine carburetors, carburetor repair kits and the related parts needed for these repairs. We keep our focus on this product line so that product information stays centered on the details that matter: engine applications, complete part-number references and what is included.

Use our individual fitment entries and part references to compare your application, then contact XR Marine if you need help before ordering.

Shipping

Free shipping on all orders. No minimum order value.

For questions about delivery to your destination or delivery timing, contact XR Marine before placing your order.

Contact XR Marine About Shipping

Lifetime Warranty

XR Marine provides lifetime warranty coverage for product quality defects. Normal wear and tear is excluded.

  • Covered: product quality defects.
  • Not covered: normal wear and tear.

Contact XR Marine for warranty assistance. Having your order details and a description of the issue available can help us understand your request.

Contact XR Marine About Warranty

Frequently Asked Questions

Answers to common questions about this product and its application.

Is this product a complete replacement carburetor or a repair seal kit?

This product is a carburetor repair seal kit intended for carburetor repair and seal servicing. It is not a complete replacement carburetor assembly.

Does this kit fit all Yamaha F30, F40, and F40B outboards made from 2000 onward?

The application records list Yamaha F30 (30 HP), F40 (40 HP), and F40B (40 HP) from 2000 onward without a stated end year, but this does not guarantee coverage for every later fuel-system design. Always verify your carburetor version and match the complete OEM repair-kit part number from your parts catalog before ordering.

Why is the final digit important on Mercury Mariner reference 8542561 or 854256 1?

When comparing Mercury Mariner part numbers, keep the complete number including the suffix. Do not omit the final 1 in 8542561 or 854256 1, and do not assume that 854256 or references with different suffixes represent the exact same repair-kit version without checking your engine's parts list.

What should I check for Mercury Mariner 30 HP, 40 HP, 50 HP, and 60 HP 4-Stroke engines?

Do not select by horsepower alone. Check the cylinder count (for example, 3-cylinder on 30 HP CARB, 3-cylinder or 4-cylinder on 40 HP CARB, and 4-cylinder on 50 HP and 60 HP) and confirm that your engine uses the carbureted configuration matching your part number reference.

How can I confirm the exact pieces and quantities supplied in this repair kit?

Detailed component breakdown and piece counts are not specified in the listing data. Please contact XR Marine before ordering to confirm the exact supplied contents and how many kits you need for multi-carburetor engines.

What shipping and warranty policies apply to this XR Marine kit?

All orders include free shipping with no minimum order value. XR Marine also provides a lifetime warranty covering product quality defects, with normal wear and tear excluded.

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