65W-W0093-02 Carburetor Repair Seal Kit Fits Yamaha Outboard F25, T25 (25 HP)

Regular price $23.50

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Product Overview

XR MARINE · CARBURETORS & REPAIR KITS

65W-W0093-02 Carburetor Repair Seal Kit Fits Yamaha Outboard F25, T25 (25 HP)

This product is a carburetor repair seal kit intended for carburetor maintenance and seal servicing on the listed Yamaha Outboard and Mercury Mariner 4-Stroke outboard applications. It is a repair kit for servicing existing carburetor components rather than a complete replacement carburetor assembly. Before ordering, compare your full OEM reference number—including its suffix—along with the engine model, year, cylinder count, and carburetor configuration.

Free shipping on all orders. Lifetime warranty for product quality defects. Normal wear and tear excluded.

Product Specifications

Key product details for identification and comparison.

Product Type Carburetor Repair Seal Kit
Brand XR Marine
Primary OEM Reference 65W-W0093-02
Yamaha Outboard References 65W-W0093-02, 65WW009302, 65W-W0093-02-00, 65W-W0093-01, 65WW00930100, 65W-W0093-01-00, 65W-W0093-00-00, 67C-W0093-00, 67CW00930000, 67C-W0093-00-00, 6BL-W0093-00
Mercury Mariner References 8542561, 854256 1, 854256
Additional Cross-References 65W-W0093-11, 40665, 40672, 40684, REC8542561
Listed Engine Models Yamaha Outboard F25, T25, F30, F40, F40B; Mercury Mariner 4-Stroke (25 HP, 30 HP, 40 HP, 50 HP, 60 HP as specified below)
Intended Application Carburetor repair and seal servicing on the listed outboard engines

Fitment

The 65W-W0093-02 Carburetor Repair Seal Kit from XR Marine fits Yamaha Outboard F25 (25 HP) and T25 (25 HP) outboards in the 2004, 2005, and 2006 model-year applications listed below, as well as Yamaha Outboard F30 (30 HP), F40 (40 HP), and F40B (40 HP) from 2000 onward (end year not stated) and Mercury Mariner 4-Stroke 25 HP, 30 HP (CARB, 3-cylinder), 40 HP (CARB, 3-cylinder or 4-cylinder), 50 HP (4-cylinder), and 60 HP (4-cylinder) applications subject to the specific conditions listed below.

Verify fitment by matching the full model designation on your engine identification plate against the individual entries below, comparing the complete OEM reference number including its suffix, and checking all stated year ranges, cylinder counts, and carburetor configurations. Horsepower alone is not sufficient to confirm compatibility.

  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2004
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2005
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F25 | Power: 25 HP | Year: 2006
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2004
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2005
    ✓ Fits
  • Brand: Yamaha Outboard | Model: T25 | Power: 25 HP | Year: 2006
    ✓ Fits
  • Brand: Yamaha Outboard | Model: F30 | Power: 30 HP | Restriction: From 2000 onward; end year not stated; confirm carburetor version and part reference
    ! Check conditions
  • Brand: Yamaha Outboard | Model: F40 | Power: 40 HP | Restriction: From 2000 onward; end year not stated; confirm carburetor version and part reference
    ! Check conditions
  • Brand: Yamaha Outboard | Model: F40B | Power: 40 HP | Restriction: From 2000 onward; end year not stated; confirm carburetor version and part reference
    ! Check conditions
  • Brand: Mercury Mariner | Power: 25 HP | Stroke: 4-Stroke | Restriction: Model, cylinder count, and fuel-system version not specified; confirm engine and carburetor identification
    ! Check conditions
  • Brand: Mercury Mariner | Power: 30 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 3 cylinders; model not specified
    ! Check conditions
  • Brand: Mercury Mariner | Power: 40 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 3 cylinders; model not specified
    ! Check conditions
  • Brand: Mercury Mariner | Power: 40 HP | Stroke: 4-Stroke | Restriction: Carbureted (CARB), 4 cylinders; model not specified
    ! Check conditions
  • Brand: Mercury Mariner | Power: 50 HP | Stroke: 4-Stroke | Restriction: 4 cylinders; CARB not separately specified; model not specified
    ! Check conditions
  • Brand: Mercury Mariner | Power: 60 HP | Stroke: 4-Stroke | Restriction: 4 cylinders; CARB not separately specified; model not specified
    ! Check conditions

OEM & Part Number References

Use the complete reference number, including its suffix, when comparing parts. Reference numbers do not confirm that every version is interchangeable.

Brand / Source Reference Number (Reference Relation)
Yamaha Outboard 65W-W0093-02, 65WW009302, 65W-W0093-02-00
Yamaha Outboard 65W-W0093-01, 65WW00930100, 65W-W0093-01-00
Yamaha Outboard 65W-W0093-00-00
Yamaha Outboard 67C-W0093-00, 67CW00930000, 67C-W0093-00-00
Yamaha Outboard 6BL-W0093-00
Mercury Mariner 8542561, 854256 1, 854256
GLM 40665, 40672, 40684
RECMAR REC8542561
Unattributed Reference 65W-W0093-11

Installation Guide

General installation overview. Follow the service manual for your exact engine and carburetor configuration. Fuel-system work requires the appropriate skills and precautions.

  1. Verify identification and prepare the work area: Match your engine identification plate, carburetor version, and complete OEM reference number against this kit before disassembly. Shut off the engine, allow it to cool completely, isolate the fuel supply and ignition system as specified in your service manual, and work in a well-ventilated space away from ignition sources.
  2. Disassemble and compare seal components: Document the routing of fuel lines and linkages before removing or opening the carburetor according to your service manual. Clean the sealing surfaces carefully and lay out the existing seals and gaskets alongside the supplied kit components to verify that the profiles and passages match your carburetor version. Replace only the components that are supplied and confirmed to match.
  3. Reassemble and inspect for leaks: Reassemble the carburetor and reinstall it following the procedures and adjustment specifications in your factory service manual. Restore the fuel supply and inspect all sealing surfaces and fuel connections for leaks before starting. Run the engine only with the proper cooling water supply connected, and shut it down immediately if any fuel leak, binding linkage, or abnormal operation occurs.

Before You Order

A careful fitment check helps you choose the right part the first time.

  • Match the full engine model designation on the identification plate.
  • Check the individual year entry and any serial-number or version restrictions.
  • Compare the complete OEM reference number, including its suffix. Horsepower or appearance alone is not enough.
  • Confirm the package contents and the quantity needed for your repair.
  • For Mercury Mariner 4-Stroke applications, verify the cylinder count (such as 3-cylinder vs. 4-cylinder on 40 HP models), confirm that the engine uses a carbureted fuel system, and keep the full suffix when comparing 8542561 or 854256 1 against 854256.
  • For Yamaha F30, F40, and F40B listings starting in 2000, confirm the exact carburetor version and part reference on your engine, as later production years may use different fuel-system designs.

Need help checking fitment? Have your engine identification details, the existing part number and clear photos ready when you contact XR Marine.

Ask XR Marine About Fitment

Why XR Marine

Carburetors are our focus. Fitment comes first.

XR Marine specializes in marine carburetors, carburetor repair kits and the related parts needed for these repairs. We keep our focus on this product line so that product information stays centered on the details that matter: engine applications, complete part-number references and what is included.

Use our individual fitment entries and part references to compare your application, then contact XR Marine if you need help before ordering.

Shipping

Free shipping on all orders. No minimum order value.

For questions about delivery to your destination or delivery timing, contact XR Marine before placing your order.

Contact XR Marine About Shipping

Lifetime Warranty

XR Marine provides lifetime warranty coverage for product quality defects. Normal wear and tear is excluded.

  • Covered: product quality defects.
  • Not covered: normal wear and tear.

Contact XR Marine for warranty assistance. Having your order details and a description of the issue available can help us understand your request.

Contact XR Marine About Warranty

Frequently Asked Questions

Answers to common questions about this product and its application.

Is this product a complete replacement carburetor or a repair seal kit?

This product is a carburetor repair seal kit intended for carburetor repair and seal servicing on the listed outboards. It is not a complete replacement carburetor assembly.

Why does the suffix matter when comparing Yamaha or Mercury Mariner reference numbers?

Different suffixes can indicate different repair-kit versions or carburetor revisions. For example, on Mercury Mariner applications, do not omit the final 1 in 8542561 or 854256 1, and do not assume that 854256 or Yamaha references with different suffixes (such as -00, -01, -02, or -11) are interchangeable without checking your exact carburetor version.

Does this kit fit all Yamaha F30, F40, and F40B engines built after 2000?

The application listing for Yamaha F30 (30 HP), F40 (40 HP), and F40B (40 HP) begins in 2000 with no end year stated, which means it does not establish coverage for every later fuel-system design. Always verify your carburetor version and complete OEM part reference before ordering, especially on later-model engines.

What should I check on a Mercury Mariner 4-Stroke engine before ordering?

Do not select by horsepower alone. Check your engine's cylinder count and confirm that it uses the listed carbureted configuration—for example, 30 HP CARB 3-cylinder, 40 HP CARB 3-cylinder or 4-cylinder, or 50 HP and 60 HP 4-cylinder—and match your parts catalog reference number.

How can I confirm the exact pieces and quantities included in the package?

Individual component breakdowns and piece counts are not specified on this page. Please contact XR Marine before ordering to confirm the exact supplied contents and how many kits your multi-carburetor engine requires.

What shipping and warranty coverage apply to this repair kit?

All orders include free shipping with no minimum order value. XR Marine also provides lifetime warranty coverage for product quality defects, with normal wear and tear excluded.

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